IQMS ERP: Purpose-Built for Repetitive, Batch, and Mixed-Mode Manufacturing

Introduction

Manufacturing enterprises today need an ERP system that can optimize complex production environments and provide end-to-end visibility across operations. IQMS ERP software is purpose-built for manufacturers that operate repetitive, batch, and mixed-mode production processes. With robust capabilities for scheduling, inventory control, quality management, supply chain coordination, and data analytics, IQMS ERP enables manufacturers to boost efficiency, reduce costs, and drive growth.

Overview of IQMS ERP

IQMS ERP first launched in 1989 and has evolved over 30 years to become a leading ERP platform designed for repetitive, batch, and mixed-mode manufacturing.

The core functionality includes:

  • Production management with advanced scheduling algorithms
  • Real-time inventory tracking and control
  • Quality control with statistical process control
  • Supplier and customer management
  • Financials and cost accounting
  • Customizable reporting and analytics

Key benefits of IQMS ERP include improved production efficiency, reduced cycle times, enhanced quality and compliance, increased inventory turns, and better supply chain coordination. The real-time data and end-to-end visibility empowers informed decision-making.

Key Capabilities of IQMS ERP

Production Management

IQMS ERP optimizes production scheduling for repetitive manufacturing processes using real-time data on machine availability, material stocks, and order priorities. The scheduling engine considers multiple constraints and sequencing rules to create automated production plans and work orders that maximize throughput.

Inventory Control

With barcode scanning and cycle counting, IQMS ERP maintains perpetual inventory accuracy. Features like floorstock inventory, consigned inventory, and container tracking give real-time visibility into all inventory assets. Users can set optimal stock levels and reorder points for lean just-in-time inventory management.

Quality Control

The quality module provides SPC charting, inspection planning, control plans, CAPA workflows, and traceability tracking. These functions help ensure quality standards are met, defects are prevented, and issues are quickly identified and resolved.

Supply Chain Management

IQMS manages procurement, supplier relationships, orders, receipts, returns, and pricing. By coordinating suppliers, inventory is synchronized with production schedules. The EDI module enables automated data interchange with supply chain partners.

Financial Management

IQMS Financials cover core accounting like A/R, A/P, G/L, and standard costing. Real-time production data feeds accurate job costing. Dashboards provide financial KPIs for performance management.

Reporting and Analytics

IQMS delivers real-time business intelligence with role-based dashboards, personalized reports, and visualization tools. Users can easily extract and analyze data to improve decision-making across the enterprise.

Industries IQMS ERP Serves Best

IQMS ERP provides specialized capabilities to support key manufacturing modes:

Repetitive Manufacturing

High-volume repetitive manufacturing involves continuously producing the same products using standardized processes. IQMS optimizes scheduling and sequencing for repetitive production.

Batch Production Manufacturing

Batch production involves manufacturing parts in groups or batches. IQMS provides batch control, tracking, and reporting for managing discrete batches with different inputs and outputs.

Mixed-Mode Manufacturing

Many manufacturers use a mixed mode environment combining repetitive, batch, and made-to-order production. IQMS has the flexibility to accommodate multiple modes in a single facility.

Advantages of IQMS ERP for These Manufacturing Modes

Optimized Scheduling for Repetitive Manufacturing

IQMS generates optimal schedules for repetitive processes considering machine capabilities, changeovers, resources, inventory levels, and order priorities. This boosts efficiency and throughput.

Batch Control for Batch Production

IQMS gives real-time visibility and control over batch tickets, inputs, WIP tracking, yields, quality data, and outputs. This improves batch traceability and reduces errors.

Flexibility for Mixed-Mode Manufacturing

IQMS can adapt in real-time as a plant moves between repetitive, batch, and custom production runs. The scheduling system smoothly transitions between modes.

Challenges IQMS ERP Helps Overcome

Inefficient Production Scheduling

Manual, spreadsheet-based scheduling often fails to optimize repetitive and batch production. IQMS applies constraints and algorithms to maximize output.

Lack of Inventory Visibility

Without real-time tracking, manufacturers face inventory inaccuracies, stockouts, and write-downs. IQMS provides perpetual cycle counting and bin management.

Difficulty Tracking Quality

Monitoring quality processes and compliance is challenging without statistical controls. IQMS automates SPC, inspections, CAPA, and traceability.

Supply Chain Disruptions

With manual supply chain processes, production schedules suffer from shortages and expedited shipping costs. IQMS coordinates the supply cycle.

Limited Financial Insights

Deriving accurate costs by product, process, or business unit is difficult with basic accounting software. IQMS does granular job costing.

Lack of Real-Time Data and Reporting

Gaining visibility into real-time performance across manufacturing operations is critical. IQMS delivers real-time analytics.

Implementation and Support

IQMS offers flexible deployment options including on-premise, cloud-hosted, and hybrid models. Their services team provides training, testing, data migration, and go-live support. Ongoing maintenance includes upgrades, patches, and issue resolution assistance.

Conclusion and Summary

IQMS ERP provides an integrated solution purpose-built for repetitive, batch, and mixed-mode manufacturing environments. With production scheduling, inventory control, quality, supply chain, and analytics capabilities, manufacturers can optimize complex operations. By implementing IQMS ERP, manufacturers can expect to increase throughput, reduce costs, improve quality, coordinate suppliers, control inventory, and make data-driven decisions. For manufacturers running repetitive, batch, or mixed-mode processes, IQMS ERP is an ideal solution.